How Zigzag Wiggle Wire are Manufactured By Roll Forming Machine?

Zigzag wiggle wire is a versatile product with several common applications, primarily in the agricultural and construction sectors. 

Zigzag wiggle wire is manufactured using specialized wiggle wire roll forming machine designed to create the unique wavy shape of the wire. The manufacturing process involves several key steps:

Manufacturing Process

Material Preparation:

The process begins with selecting the appropriate steel wire, typically with a diameter ranging from 2.5 mm to 4 mm. The width of the wire can vary between 20 mm and 60 mm depending on the specific design requirements.

Roll Forming Machine Setup:

The roll forming machine is configured to handle the specific dimensions and properties of the wire. These machines operate in three phases and are capable of producing between 88 to 220 waves per minute, allowing for high production efficiency.

Feeding the Wire:

The steel wire is fed into the roll forming machine, which is designed to guide it through a series of rollers that shape the wire into a zigzag pattern. The pitch of the zigzag can be adjusted between 15 mm and 40 mm to meet different specifications.

Forming Process:

As the wire passes through the rollers, it is gradually bent and shaped into the desired zigzag configuration. This process requires precise control of the roller positions and speeds to ensure uniformity in the wave patterns.

Cutting and Finishing:

After forming, the wire is cut to the required lengths. Additional finishing processes may include cleaning, coating, or galvanizing to enhance durability and resistance to corrosion.

Quality Control:

Throughout production, quality checks are performed to ensure that the dimensions and wave patterns meet industry standards. This step is crucial for maintaining product consistency and reliability.

Machine Specifications

The roll forming machines used for manufacturing zigzag wiggle wire typically have the following specifications:

These machines are essential for producing high-quality zigzag wiggle wire efficiently, catering to various applications in industries such as agriculture, construction, and fencing